Thanks to some relentless marketing work in the past year or so, it may seem to many car and truck buyers that the work of lightening up their next vehicle is complete — or is simply a matter of converting product designs from steel to aluminum. But even that well-known breakthrough design was decades in development, and the truth about lightweighting vehicles is more detailed and evolving than it is possible to convey in a 30-second commercial. The story of how vehicles become lighter ...

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